Name: Rigid PU Pre-insulated Duct Suppliers and Manufacturers - China Factory - UNT Duct
Brand: UNTDuct
SKU: 302545660

Thanks to its excellent products and quality services, UNT Duct is one of the leading rigid pu pre-insulated duct manufacturers and suppliers in China. Welcome to buy the high quality and customized products from our factory. We will offer you the best service and fast delivery.

Rigid PU Pre-insulated Duct

Rigid PU Pre-insulated Duct is a modern, energy-efficient alternative to traditional sheet metal ducts used in Heating, Ventilation, and Air Conditioning (HVAC) systems. Its defining characteristic is that the structural layer, thermal insulation, and internal liner are all combined into a single, factory-made panel .

What is it Made Of?

These ducts have a simple, highly functional sandwich structure :

Core (The Insulator): The middle layer is made of rigid polyurethane (PU) foam. This forms the structural body of the duct and provides its primary insulation. It has a closed-cell structure, which makes it excellent at resisting heat transfer and blocking moisture .

Facings (The Protectors): Both sides of the foam core are bonded with a protective layer, most commonly aluminum foil (typically 60-80 microns thick) .

The inner facing is usually smooth to minimize air resistance and prevent dust buildup.

The outer facing provides durability and an extra barrier against the external environment.

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Advantages of Rigid PU Pre-insulated Duct

This design offers several significant advantages over traditional metal ducts (which are fabricated and then wrapped with insulation on-site).

Exceptional Energy Efficiency: PU foam has a very low thermal conductivity (around 0.020 - 0.025 W/m·K) . This minimizes thermal loss (for heating) or gain (for cooling), keeping the air at the desired temperature more effectively. This can lead to energy savings of 20-30% compared to traditional systems.

Lightweight & Easy to Install: The panels are about 70-80% lighter than sheet metal ducts of equivalent size . This makes them easier to transport, handle, and install, requiring less structural support and fewer hangers . Installation can be 4-5 times faster than traditional methods, as it combines duct fabrication and insulation into a single step.

Superb Airtightness: The duct sections are joined using specialized flange and sealing systems, resulting in very low air leakage rates. This prevents energy loss and ensures that conditioned air reaches its destination.

Reduced Condensation & Mold Risk: The closed-cell PU foam core has very low water absorption (often < 0.1%) . This, combined with the non-porous aluminum facings, means the ducts resist moisture, prevent condensation on the outer surface, and discourage the growth of mold and bacteria.

Clean and Hygienic: The smooth inner aluminum surface doesn't shed fibers (unlike some insulated liners), is easy to clean, and resists dust accumulation, making it an excellent choice for hospitals, cleanrooms, and food processing facilities.

Durable and Long-Lasting: The materials are corrosion-resistant and have a life expectancy that can exceed 20 years under normal use .

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Project Cases of Rigid PU Pre-insulated Ductwork

project in Panama

Project in China

Projiect in China

Project in Australia

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Why choose UNTDuct

UNT Pre-insulated Ductwork

What is UNT Duct System

UNT Duct System

PRE-INSULATED DUCT vs G.I. DUCTWORK

Metric	20mm PU Pre - Insulated Duct (with 0.08mm Alu. Foil, )	0.5mm G.I Duct + 30mm Rubber Plastic (40-90kg/m³)
Fire Safety	Compliant (Class 0/BS 476, AS 1530.3). Self-extinguishing PU core, low toxic smoke, non-combustible alu foil.	G.I non-combustible; rubber plastic fire-retardant but requires coating to meet strict codes.G.I
Thermal Insulation	Excellent. λ=0.020 W/m·K, no thermal bridging. 20mm integrated structure ensures consistent insulation.	Fair. λ=0.035 W/m·K, thermal bridging at G.I joints. 30mm insulation offset by metal conductivity.
Hygiene & Air Quality	Superior. Non-porous alu foil, smooth inner surface, moisture-resistant PU. Meets cleanroom/hospital standards.	Poor. Porous rubber plastic traps dust/mold; G.I-insulation gaps breed pathogens.
Lightweight	1.4-1.5 kg/m². Ultra-light, reduces structural load; ideal for retrofits/timber-framed buildings.	5.1–6.3 kg/m². Heavy G.I base + bulk insulation; requires reinforced supports.
Energy Efficiency	Excellent. 20–30% lower HVAC energy consumption. Minimizes heat gain/loss in conditioned air.	Low. 20–30% higher energy loss due to inferior insulation and thermal bridging.
Ease of Construction	Easy. Factory-prefabricated tongue-and-groove joints. No separate insulation step; 40–60% less labor time.	Complex. Two-step on-site process: G.I duct fabrication + rubber plastic wrapping. Labor-intensive, prone to gaps.
Quiet Operation	Good. PU core absorbs 10–15 dB airflow noise; alu foil dampens vibration.	Fair. Rubber plastic provides basic sound reduction, but G.I vibration and insulation gaps reduce efficiency.
Space Savings	Excellent. 20mm total thickness (all-in-one). Fits tight ceilings/retrofit cavities.	Poor. 30.5mm total thickness (0.5mm G.I + 30mm insulation). Bulky, requires larger installation space.
Environmental Friendliness	Balanced. CFC/HCFC-free PU, recyclable alu foil. 20–30-year lifespan; net carbon positive in 1–3 years.	Low. Rubber plastic non-recyclable; 10–15-year lifespan. Frequent replacement increases waste; higher energy emissions.
Air Leakage	Superior. ≤2% air leakage (EN 1507, AS/NZS 3660.1). Airtight factory joints + alu foil vapor barrier.	Poor. 5–10% air leakage. On-site sealing gaps; separate vapor barrier required.

Performance comparison based on UNT Duct product data and standard system configurations. Actual performance may vary depending on system design, installation method and project conditions.

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