PIR Pre-insulated Ducting System

PIR Pre-insulated Ducting System

Details
PIR Pre-insulated Ducting System is a modern, high-performance alternative to traditional sheet metal ductwork used in Heating, Ventilation, and Air Conditioning (HVAC) systems.
Category
UNTDuct PIR System
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Description
Technical Parameters

Thanks to its excellent products and quality services, UNT Duct is one of the leading pir pre-insulated ducting system manufacturers and suppliers in China. Welcome to buy the high quality and customized products from our factory. We will offer you the best service and fast delivery.

 

PIR Pre-insulated Ducting System

 

Our PIR (Polyisocyanurate) pre-insulated duct system is an all-in-one integrated HVAC air duct solution, fully replacing traditional two-step galvanized iron duct construction (metal fabrication + separate on-site insulation wrapping).

 

It adopts a sandwich composite panel structure:

double-sided high-strength aluminum foil facings bonded with rigid closed-cell PIR foam core in factory production. The panel combines air tightness, vapor barrier, structural support and high-performance thermal insulation into one finished sheet. With a full set of matching PVC profiles, aluminum flanges, hand tools and accessories, the complete system supports fast on-site cutting, bending and assembly to form complete air duct networks.

PIR Pre-insulated Ducting System

Core Advantages of PIR Pre-insulated Ducting System Over Traditional G.I. Ducts

 

(1) Outstanding Energy Saving & Thermal Performance

PIR foam features ultra-low thermal conductivity of only 0.020 W/m·K, the top tier among common insulation materials. Its high closed-cell structure greatly reduces heat loss/heat gain during air delivery, cutting HVAC energy consumption by 20–30% compared with metal ducts with rubber plastic insulation. The integrated aluminum foil acts as a built-in vapor barrier, eliminating extra separate vapor barrier installation. Low water absorption (0.36%) avoids condensation, dripping and mold growth hidden in insulation gaps of metal duct systems.

 

(2) Superior Fire Safety

Our PIR panels achieve BS476 Class 0 fire rating, with excellent self-extinguishing performance, low smoke emission and no molten dripping under flame. It outperforms PU (Class 1), XPS (Class 2) and phenolic boards in comprehensive fire safety, fully compliant for commercial buildings, hospitals, cleanrooms and public venues with strict fire codes.

 

(3) Lightweight & Fast Installation, Save Labor & Space

Much lighter than heavy galvanized iron base plus thick insulation; less reinforced hanging supports are required.

Single-step on-site fabrication: no metal welding, no separate insulation wrapping. Installation efficiency increases by 40–50%, sharply cutting labor costs and construction cycles.

Total thickness only 20–30mm, slimmer than 30.5mm GI+insulation combination, saving ceiling cavity installation space.

Excellent flexibility for bending, not easy to crack like phenolic boards; flexible for complex duct shapes such as elbows and tees.

 

(4) Tight Air Sealing & Clean Air Quality

Finished duct joints seal perfectly with dedicated accessories, air leakage controlled at far below 5–10% of traditional metal duct systems. Smooth inner aluminum surface resists dust accumulation, hard to breed bacteria and mold. Certified applicable for clean rooms, medical facilities and food processing areas where air hygiene is critical.

 

(5) Long Service Life & Eco-friendly

20+ years stable service life with strong anti-aging performance, far better than XPS ductwork. Low waste generation during production and replacement; low carbon emissions over full lifecycle. Compared with non-recyclable porous rubber plastic insulation, PIR system reduces frequent renovation waste.

 

(6) Low Noise & Stable Operation

Integrated foam core delivers effective sound absorption to reduce airflow noise. No metal vibration resonance issues seen in thin G.I. ducts, greatly improving indoor acoustic comfort.

 
How to fabricate Straight PIR Pre-insulated Ducting

 

 
Fabrication of Pre-insulated Duct
1. marking
product-496-372
2. Cutting
product-496-372
3. Gluing
product-496-372
4. Folding/ Shaping
product-496-372
5. Applying Aluminum tapes
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6. Applying Profiles
Fabrication of Pre-insulated Duct
7. Applying Silicone Sealant
Reinforcement of Pre-insulated duct
8. Duct Reinforcement

 

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