Pre Insulated HVAC Ducts

Pre Insulated HVAC Ducts

Details
Pre-insulated HVAC duct is an integrated prefabricated insulated air duct. It adopts a composite structure of aluminum foil + PU/PIR insulation core, integrating the air duct body and the insulation layer into one. It is specially designed for central air conditioning and ventilation systems.
The product has a low thermal conductivity, strong air tightness, and is lightweight yet highly strong. It can be quickly cut and assembled on-site, significantly shortening the construction period.
Compared to traditional iron sheet air ducts, it offers better energy-saving performance, is less prone to condensation and mold, has better noise reduction and fire resistance, and is widely used in commercial complexes, office buildings, hospitals, factories, and high-end residences. It is the mainstream solution for modern building energy-saving ventilation.
Category
UNTDuct PIR System
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Description
Technical Parameters

Thanks to its excellent products and quality services, UNT Duct is one of the leading pre insulated hvac ducts manufacturers and suppliers in China. Welcome to buy the high quality and customized products from our factory. We will offer you the best service and fast delivery.

 

Pre Insulated HVAC Ducts

 

Polyurethane (PU) Foam Pre-Insulated HVAC Ductwork Panel is a high-performance, all-in-one solution designed for modern heating, ventilation, and air conditioning (HVAC) systems. Built with a precision-engineered sandwich structure, it features a dense polyurethane (PU) foam core-celebrated for its exceptional thermal insulation properties-sandwiched between two protective layers of corrosion-resistant aluminum foil. This factory-prefabricated panel merges insulation, structural strength, and airtightness into a single component, eliminating the need for separate insulation installation and streamlining ductwork setup in diverse buildings.

 

Structure: Silver Aluminum/ PU Foam/ Silver Aluminum
Size: 4000*1200*20mm
Foam Density: 40-45kg/m3
Aluminum Thickness: 0.06mm or 0.08mm
Aluminum Color: Silver
Packing: 10 sheets/ package
Loading Capacity: 710 sheets/ 40'HQ (packed with plastic bags)
                                  660 sheets/ 40'HQ (packed with cardboard box)

Pre Insulated HVAC Ducts
 
How to make Air Ducts with Pre Insulated HVAC Ducts
 

The fabrication process of Pre-insulated Air Ducts

Fabrication of Pre-insulated Duct
1. marking
product-496-372
2. Cutting
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3. Applying Glue
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4. Folding
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5. taping
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6. Applying Profiles
Fabrication of Pre-insulated Duct
7. Applying Silicone Sealant
Reinforcement of Pre-insulated duct
8. Reinforcement

From the perspective of project delivery efficiency

PIR Ducts

 

High degree of process integration: Factory prefabrication + on-site assembly, eliminating multiple processes such as sheet metal fabrication, insulation covering, and external protection, resulting in a 3-5 times increase in installation efficiency and a 50% or more reduction in construction period.


Cost reduction for labor and machinery: Self-weight is only 1/3 - 1/5 of traditional ducts, no need for heavy lifting, and most of the installation can be completed by 2-3 people, reducing the risk of high-altitude work.


More tidy on-site: No large amounts of waste or dust, suitable for projects with high requirements for construction environment such as high-end decoration and clean spaces.

From the perspectives of energy efficiency and operation and maintenance costs

 

Superior insulation performance: The thermal conductivity is as low as 0.018–0.022 W/(m·K), eliminating cold bridges and reducing heat loss by 25%–30%. In large-scale projects, annual electricity savings can reach 8%–12%.


Outstanding airtightness: The special sealing process ensures a leakage rate of ≤2%, far superior to the 8%–15% of traditional ducts, significantly reducing the load of the main unit and energy consumption.


More cost savings throughout the entire life cycle: Reducing the risks of insulation detachment, condensation, and rust, lowering maintenance frequency, and extending the service life.

PIR Air Duct Foam Panel

From the perspectives of indoor environment and health safety

PID Duct

 

Anti-mildew and anti-condensation: Closed-cell structure + aluminum foil barrier against moisture, preventing mold growth at the source and improving air supply hygiene.


Noise reduction and comfort: The core material has sound absorption function, reducing air flow noise and vibration transmission, improving the acoustic environment in offices, medical facilities, and educational institutions.


More reliable fire resistance: PIR / phenolic system will not drip or produce smoke when exposed to fire, and is non-toxic, meeting the fire protection requirements for high-rise buildings and densely populated areas.

 

 

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