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PU Sandwich Duct Panel
It is a high-performance ventilation duct product, which is widely used in HVAC systems. The following is a detailed introduction:
Basic Structure: It is a sandwich structured panel. The core is Polyurethane foam, which is a closed-cell insulating material. The two outer layers are aluminum sheets or aluminum foils.
Panel Structure: Silver Alu. Foil/ PU Foam/ Silver Alu. Foil
Foam Density: 50kg/CBM
Panel Dimension: 3950mm*1200mm*20mm
Alu. Foil: 60 or 80 Micron (Embossed)
Fire Rating: Class 0 (BS476Part 6&7)

product structure and material properties of PU Sandwich Duct Panel

The core material is made of high-density polyurethane (PU), which forms a closed-cell structure through foaming process with a closed-cell rate of ≥95%. This not only ensures an extremely low thermal conductivity but also has good moisture resistance, preventing condensation and mold inside the air duct.
The panel selection is highly targeted: Aluminum foil panels (thickness 0.06-0.08mm) are suitable for high-intensity demand scenarios such as industrial plants, with impact resistance and corrosion resistance. Aluminum foil panels focus on lightweight and flexibility, making them suitable for laying air ducts in complex apartment layouts.
The core material and the panel are combined with an environmentally friendly adhesive, with a bonding strength of ≥0.15 MPa, ensuring no delamination or deformation during long-term use. The structural integrity is superior to that of traditional spliced air duct materials.
Core Performance Indicators of PU Sandwich Duct Panel
Thermal insulation and energy conservation: With a thermal conductivity as low as 0.018-0.022 W/(m · K), it can reduce the energy consumption of air conditioning systems by 15%-25%.
Flame retardant safety: It has passed the GB 8624-2012 B1-level flame retardant certification. When burning, it produces low smoke, is non-toxic, and does not drip, meeting the fire safety standards for densely populated places.
Structural strength: Compressive strength ≥200 kPa, flexural strength ≥250 kPa, capable of directly withstanding the self-weight of the air duct and the pressure of the airflow.
Sound insulation and noise reduction: The porous structure of the PU core material can absorb air flow noise, with an air sound insulation quantity of ≥25 dB, improving the indoor acoustic environment.

Market Competition of PU Sandwich Duct Panel

Compared with PIR air duct panels: PU material has a lower cost (unit price 10%-15% lower than PIR), more mature processing technology, stronger supply stability, and insulation performance is close (PIR thermal conductivity 0.019-0.022 W/(m · K)), offering a higher cost performance.
Compared with rock wool duct boards: PU material is lightweight, has better insulation performance, does not absorb moisture, has no fiber shedding, avoids pipe blockage and indoor air pollution, and has lower maintenance costs.
Differentiation highlights: Supports customized production (panel material, thickness, and core material density can be adjusted as needed), to meet the personalized demands of different customers.
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