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PIR Pre-insulated Ducting Panel
PIR Pre-insulated Ducting Panels are a modern, composite material used to construct heating, ventilation, and air conditioning (HVAC) ductwork. They consist of a rigid polyisocyanurate (PIR) foam core bonded to metal facings, typically aluminum foil or galvanized steel, offering a high-performance alternative to traditional sheet metal ducts.
Panel Structure: Silver Aluminum/ PIR Foam/ Silver Aluminum
Panel Size: 3950*1200*20mm
PIR Foam Density: 52±3kg/m3
Aluminum Thickness: 0.08mm or 0.06mm in Silver
Fire Performance: Class 0 (BS 476 Part 6&7)
Thermail Conductivity: 0.022w/m.k
Packing: 10 sheets/ package

Advantages of PIR Pre-insulated Ducting Panel Over Traditional G.I. Ductwork
PIR duct panels offer several significant benefits compared to traditional galvanized iron (GI) sheet metal ducts:
Energy Efficiency:
The closed-cell structure of the PIR foam core (over 95% closed-cell) provides superior thermal insulation, minimizing heat gain or loss as air travels through the system. This can lead to substantial energy savings over the system's lifetime .
Lightweight and Quick Installation:
These panels are much lighter than metal ductwork. This simplifies transport, requires less structural support, and allows for faster on-site fabrication. The ducts are typically fabricated by cutting, grooving, folding, and gluing the panels, a process that can be learned quickly .
Built-in Condensation Control:
The insulation layer is integrated into the panel itself. As long as the panel thickness is correctly specified for the environment, the outer surface remains above the dew point, effectively eliminating the need for external insulation and preventing condensation problems .
Durability and Cleanliness:
The foil or metal facings are resistant to corrosion and provide a smooth, non-porous interior surface. This prevents dust accumulation and inhibits microbial growth, contributing to better indoor air quality and a longer system lifespan (often exceeding 20 years).
certification of PIR Pre-insulated Ducting Panel
Fire Safety, Thermal Conductivity and Physical Performance

BS 476 Part 6&7

ASNZS 1530.3

thermal Conductivity

Compress Strength

CFC HCFC Free
How to make Air Ducts with PIR Pre-insulated Ducting Panel
The fabrication process is a key part of using this system. Standard tools and accessories are used to transform flat panels into a duct network:
Cutting & Grooving: Panels are measured and cut to size. A special grooving tool is used to cut a "V" groove into the insulation layer on the back of the panel, allowing it to be folded.
Folding & Gluing: The panel is folded along the groove to form the duct shape (e.g., rectangle). A special adhesive is applied to the joint to bond the two faces together permanently.
Taping & Sealing: All seams and joints are sealed with a specialized aluminum tape to ensure the duct is airtight.
Joining: Individual duct sections are connected using flanges (PVC, aluminum) or other joining profiles, and sealed with silicone to prevent air leakage.








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