PU Composite Ductwork

PU Composite Ductwork

Details
PU Composite Ductwork is a type of rigid thermal insulation panel specifically manufactured for heating, ventilation, and air conditioning (HVAC) air distribution systems.
Category
UNTDuct PU System
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Description
Technical Parameters

Thanks to its excellent products and quality services, UNT Duct is one of the leading pu composite ductwork manufacturers and suppliers in China. Welcome to buy the high quality and customized products from our factory. We will offer you the best service and fast delivery.

 

PU Composite Ductwork

Featuring high-performance PU foam as the core substrate, PU Composite Ductwork are lightweight composite materials that combine thermal insulation, structural strength and certified fire resistance as a complete assembly, widely applied in HVAC construction.

This integrated modular duct solution reduces system energy loss, expedites on-site installation, and sustains stable ventilation efficiency during long-term operation.

 
Core Material: Rigid polyurethane (PUR) foam, known for its high closed-cell content (typically above 90%).
 
Facings: Both sides are laminated with reinforced aluminum foil, fiberglass scrim, or other vapor-retarder layers to provide durability, reflectivity, and a smooth air surface.
 
AvailableThickness: 20mm, 25mm, 30mm, 42mm
Polyurethane HVAC Duct Board

Service Life, Environmental Protection and Hygiene of PU Composite Ductwork

PU Rigid Foam Duct

Long-Term Durability Data

PU features a stable cyclic macromolecular structure. Its thermal conductivity rises by no more than 5% over 25 years, with a designed service life of 20–25 years. In comparison, galvanized steel ducts suffer corrosion and air leakage within 5–8 years, while rock wool tends to pulverise and lose performance after only 5 years. This delivers a 70% reduction in total life-cycle replacement costs.

Eco-Friendly Performance & Testing Results

Emissions of hazardous substances including formaldehyde and benzene are zero. The material contains no asbestos. The foaming material loss rate during production is merely 3%, and offcuts can be recycled for reprocessing. It qualifies for credit points under LEED green building standards and China's Three-Star Green Building Certification schemes.

Hygienic & Cleanroom Performance

Dual-sided smooth antibacterial aluminium foil facings cut internal airflow resistance by 12%. The surface resists dust deposition and mould proliferation. Ideal for ventilation systems in food processing plants and hospital operating room purification projects. No extra antibacterial lining coating is required, eliminating additional consumable expenses for cleanroom upgrades.

 

 

 
How to make Straight Ducts with PU Composite Ductwork
 
  • Tools: Pre-insulated Duct Cutting Tools Kit, including V cutter.

  • Method: Boards are scored, folded, and assembled into rectangular; joints sealed with pressure-sensitive aluminum foil tape or water-based acrylic adhesive.

  • Support: While rigid enough for low-to-medium static pressure (typically ≤ 1500 Pa, or 6″ w.g.), ducts require proper hanging supports per manufacturer guidelines.

Fabrication of Pre-insulated Duct
1. marking
product-496-372
2. Cutting
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3. Applying Glue
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4. Folding
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5. taping
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6. Applying Profiles
Fabrication of Pre-insulated Duct
7. Applying Silicone Sealant
Reinforcement of Pre-insulated duct
8. Reinforcement

 

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