Pre-insulated Sandwich Duct

Pre-insulated Sandwich Duct

Details
A pre-insulated sandwich duct is a type of HVAC (Heating, Ventilation, and Air Conditioning) duct system designed with a sandwich-like layered structure that integrates insulation directly into its construction, eliminating the need for separate insulation installation.
Category
UNTDuct PIR System
 
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Description
Technical Parameters

 

Introduction of PIR (Polyisocyanurate) Pre-insulated Sandwich Ducts

PIR pre-insulated sandwich duct

 

A Pre-insulated Sandwich Duct

is a type of HVAC (Heating, Ventilation, and Air Conditioning) duct system designed with a sandwich-like layered structure that integrates insulation directly into its construction, eliminating the need for separate insulation installation. This all-in-one design enhances efficiency, reduces installation time, and ensures consistent thermal performance.

 

Panel Structure: Silver Alu. / Blue PIR Foam / Silver Alu. Foil
Foam Density: 50kg/Cbm
Panel Dimension: 3950mm*1200mm*20mm
Alu. Foil: 0.06mm (Embossed)
Packing: 10 Sheets/ Packages

Key Components of Pre-insulated Sandwich Ducts & Its Structure

 

Pre-insulated Sandwich Ducts

As the name suggests, it typically consists of three main layers (like a sandwich):

 

Inner Layer:

A smooth, airtight lining (often aluminum foil or galvanized steel) that comes into contact with the airflow. This layer resists corrosion, prevents dust accumulation, and ensures clean air distribution.

Insulation Core:

A central layer of high-performance insulating material, most commonly polyisocyanurate (PIR) foam or phenolic foam. These materials have low thermal conductivity, excellent closed-cell structure (to resist moisture), and high density, providing superior heat retention or loss prevention.

Outer Layer:

A protective outer skin (usually aluminum or metal sheets) that shields the insulation core from physical damage, moisture, and external environmental factors (e.g., temperature fluctuations, humidity).

Pre-insulated Sandwich Duct

Key Advantages of Pre-insulated Sandwich Ducts

 

Space-saving:

The integrated design eliminates the need for additional insulation wrapping, reducing the overall duct thickness.

 

Energy efficiency:

The core insulation minimizes heat transfer between the duct interior and the surrounding environment, lowering HVAC energy consumption.

 

Easy installation:

Lightweight and prefabricated, these ducts can be quickly assembled on-site with specialized tools, cutting labor time.

 

Hygiene:

Smooth inner surfaces and closed-cell insulation resist mold, mildew, and dust buildup, improving indoor air quality-ideal for sensitive settings like hospitals or food facilities.

 

Pre-insulated sandwich ducts are widely used in residential, commercial, and industrial buildings, particularly where thermal efficiency, quick installation, and space constraints are priorities.

 

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