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PIR Aluminum Duct Board
Polyisocyanurate(PIR) Foam Pre-Insulated HVAC Ductwork Panel is a high-performance, all-in-one solution designed for modern heating, ventilation, and air conditioning (HVAC) systems. Built with a precision-engineered sandwich structure, it features a dense Polyisocyanurate(PIR) foam core-celebrated for its exceptional thermal insulation properties-sandwiched between two protective layers of corrosion-resistant aluminum foil. This factory-prefabricated panel merges insulation, structural strength, and airtightness into a single component, eliminating the need for separate insulation installation and streamlining ductwork setup in diverse buildings.
Structure: Silver Aluminum/ PIR Foam/ Silver Aluminum
Size: 3950*1200*20mm
Foam Density: 50-55kg/m3
Aluminum Thickness: 0.06mm or 0.08mm
Aluminum Color: Silver
Packing: 10 sheets/ package
Loading Capacity: 710 sheets/ 40'HQ (packed with plastic bags)
660 sheets/ 40'HQ (packed with cardboard box)

How to make Straight Ducts with PIR Aluminum Duct Board
The fabrication process of Pre-insulated Air Ducts








Structural and Material Characteristics of PIR Aluminum Duct Board

The PIR aluminum foil composite duct board adopts a sandwich composite structure. The core layer is a rigid polyisocyanurate (PIR) closed-cell foam, and the double-sided aluminum foil surface layer is bonded together using a special adhesive through high-temperature compounding.
The PIR core material has a high closed-cell rate and moderate density, possessing stable physical properties; the aluminum foil serves the functions of protection, vapor barrier, airtightness, and heat reflection.
This integrated structure combines the duct and the insulation layer into one, eliminating the need for additional insulation material wrapping. It solves the problems of traditional duct leakage, condensation, and complex construction from a structural perspective, resulting in greater overall stability and longer service life.
Air Tightness and Moisture-proof Hygiene Performance
The panel is formed through overall compounding. The seams are treated with special sealing glue and sealing tape. The air duct has extremely high air tightness, with a leakage rate much lower than that of traditional iron sheet ducts.
This can avoid energy waste and noise problems caused by air leakage. The PIR closed-cell structure does not absorb water or moisture. Combined with the aluminum foil vapor barrier layer, it can effectively inhibit the growth of mold and bacteria in humid environments, ensuring clean and hygienic air supply.
The inner wall is smooth without dust and is not prone to accumulation of dust. It is particularly suitable for clean workshops, pharmaceutical factories, food factories, hospitals, and other places with high requirements for air quality.
Lightweight, High-Strength and Installation Efficiency
The PIR aluminum foil composite duct board is lightweight and has moderate strength, significantly reducing the load on the building structure. It also lowers transportation and lifting costs.
The panels can be directly cut, bent, and bonded on-site without the need for large equipment. The installation process is simple and fast.
Compared to traditional galvanized iron sheet ducts that require multiple processes such as manufacturing, lifting, insulation, and protection, the construction period can be shortened by more than half, and the labor cost is significantly reduced.
For renovation projects, projects with tight schedules, and projects with complex spatial layouts, the advantages are particularly obvious.

Corrosion Resistance and Service Life of PIR Aluminum Duct Board

The outer layer of aluminum foil on the sheet material has excellent corrosion resistance. It will not rust, oxidize or age like metal ducts. The core material has strong chemical stability and is not prone to moisture absorption, deformation, powdering or degradation. Under normal usage conditions, the duct system has a long service life and requires minimal maintenance in the later stage, reducing the costs of replacement and repair. It is particularly suitable for harsh environments such as coastal high humidity, industrial dustiness, and underground spaces, and can maintain stable performance over a long period of use.
The PIR aluminum foil composite duct board is applicable to various central air conditioning and ventilation systems, including commercial complexes, office buildings, hotels, hospitals, factories, clean rooms, cold chain warehouses, underground garages, and rail transit systems. It outperforms traditional ducts in terms of energy saving, fire prevention, hygiene, installation speed, and total life cycle cost. It is currently a highly cost-effective mature product in the HVAC field.
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