Fire Rated Duct

Fire Rated Duct

Details
Fire Rated Duct feature a sandwich structure that directly integrates PIR insulation boards with metal facing materials (such as aluminum foil), eliminating the need for separate insulation installation.
Category
UNTDuct PIR System
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Description
Technical Parameters

 

Products Description of Fire Rated Duct

 

Fire Rated Duct is a key safety component in building  HVAC systems, designed to prevent the spread of fire. Its core function is to maintain structural integrity during a fire, block the spread of flames and high-temperature smoke through ventilation ducts, and thus gain time for personnel evacuation and fire rescue operations.

 

Core Functions and Design Principles

 

Fire Resistance Integrity
Fire-rated ducts must remain structurally stable at high temperatures (over 800°C¹⁸) to prevent flame penetration. The dynamic temperature distribution of internal airflow directly affects fire resistance, requiring CFD simulation for optimized design⁸.

 

Smoke and Toxic Gas Blocking
Fire-resistant materials (e.g., rock wool) wrapped around ducts inhibit toxic smoke spread, reducing inhalation casualties¹.

 

Structural Support and Heat Transfer Control
Special insulation layers (such as UL 94-certified flame-retardant EPDM gaskets⁹) reduce heat transfer to avoid igniting surrounding combustibles while maintaining duct mechanical strength.

 
PIR PID Duct
PIR PID Duct
PIR Insulation Panel
PIR Insulation Panel
PIR Insulation Duct Foam Panels
PIR Insulation Duct Foam Panels

                                  

Comparison of Fire Rated Ducts

 

Performance Indicator Phenolic Duct Board Polyurethane Duct Board Glass Wool
Fire Rating Generally reaches Class A2 (quasi - non - combustible). New bio - based phenolic is more environmentally friendly Flame - retardant type can reach Class B1, forming a carbonized layer to isolate oxygen during combustion Class A non - combustible, effectively preventing fire spread
Combustion Performance When burning, the smoke density rating SDR < 5, with little smoke; Traditional process has free formaldehyde ( < 0.1mg/m³ when up to standard), new bio - based is better B1 grade does not burn rapidly and violently when encountering fire. When the flame retardant effect weakens under a strong fire source, it can still delay the fire to a certain extent; May release toxic gases during combustion, and risks can be reduced with compliance use It is non - combustible itself, and no harmful gases or smoke are released during fire
Safety New bio - based is environmentally friendly, traditional has a small amount of formaldehyde risk With proper use and good measures, the carbonized layer ensures certain safety; There is a risk of toxic gas release during combustion Chemically stable, no toxic substances released, safe
Thermal Conductivity Approximately 0.022 - 0.028W/(m·K) 0.018 - 0.024W/(m·K), excellent thermal insulation 0.035 - 0.045W/(m·K), relatively weak thermal insulation
Mechanical Strength Has a certain strength, but relatively weaker than polyurethane Compressive strength 150 - 300kPa, high mechanical strength Low strength, easy to be damaged
Waterproof Performance Has a certain waterproof property High closed - cell rate, low water absorption, good waterproof performance Relatively strong water absorption, thermal insulation and other properties decline after water absorption
Construction Convenience Needs cutting and splicing, relatively troublesome Can be foamed on - site, suitable for complex - shaped substrates, convenient Needs cutting and fixing, has requirements for construction process

 

 

The packing and container loading of PIR Foam Pre-insulated Aluminum Duct:

PIR Pre-insulated (PI) Duct Sheets:

Regular Size: 3950*1200*20mm/ 2900*1200*20mm

PIR Foam Density: 52kg/m3,

Weight: about 1.4kg/m2

Packing: 10 sheets/ paper carton

Container Loading:

40'HQ Container: 3950/2900*1200*20mm, 10 sheets packed in one carton, total 660sheets (3950mm) / 880sheets(2900mm).

20'GP Container: 2900*1200*20mm, 10 sheets packed in one carton, total 400sheets.

Packing of Phenolic Pre-insulated Duct Panels

 

certification of PIR Foam Pre-insulated Aluminum Duct
 
 

Fire Safety, Thermal Conductivity and Physical Performance

UNTDuct PIR Fire Safety BS476 Part 6&7

BS 476 Part 6&7

PIR Fire Safety ASNZS 1530.3

ASNZS 1530.3

Thermal Conductivity Thermal Resistance of PU Pre-insulated Aluminum Duct

thermal Conductivity

Physical Property of Pre-insulated Duct

Compress Strength

CFC HCFC Free

CFC HCFC Free

 

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