Aluminium Faced PIR Air Duct Board

Aluminium Faced PIR Air Duct Board

Details
Aluminium Faced PIR Air Duct Board is a pre-insulated composite panel used primarily for Heating, Ventilation, and Air Conditioning (HVAC) ductwork.
Category
UNTDuct PIR System
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Description
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Aluminium Faced PIR Air Duct Board

 

Aluminium Faced PIR Air Duct Board is a pre-insulated composite panel used primarily for Heating, Ventilation, and Air Conditioning (HVAC) ductwork. It's a modern alternative to traditional metal ducts, designed to be lightweight, energy-efficient, and quick to install.

This "sandwich" board is a composite of two main materials:

 

The Core: PIR (Polyisocyanurate) Foam. This is the insulation layer. It is a closed-cell foam known for its excellent thermal properties (with a very low thermal conductivity of around 0.022 W/m·k) and high fire resistance.

The Facings: Aluminium Foil or Sheet. This acts as a protective, airtight, and corrosion-resistant layer on both sides of the foam. The thickness can vary (e.g., 60 or 80 microns for internal use or 200 microns for more durability in external environments)

 

Structure: Silver Aluminum/ PIR Foam/ Silver Aluminum
Thermal Conductivity: 0.022w/m.K

Fire Rating: Class 0 (BS 476 Part 6&7)

Aluminium Faced PIR Air Duct Board

Key Features and Advantages of Aluminium Faced PIR Air Duct Board

 

Feature Description
Thermal Performance The PIR core is an excellent insulator, which helps keep air at the desired temperature as it travels through the duct, reducing energy loss.
Fire Safety PIR foam has a high fire resistance rating (often Class 0 or B1-s2,d0), making it a safe choice for building ventilation systems.
Lightweight The panel is significantly lighter than traditional galvanized steel ductwork, which eases handling and reduces the load on a building's structure.
Installation Efficiency Ducts are made by cutting, folding, and sealing the boards. This process is faster and requires less heavy equipment than fabricating metal ducts.
Durability The aluminium facing provides a robust, corrosion-resistant surface, and the product is designed for long service life (e.g., 15-20+ years).

 

The thickness of the board is chosen based on the project's needs, with common thicknesses being 20mm and 30mm. The boards come in standard sizes, such as approximately 3950mm x 1200mm, to streamline the fabrication of duct sections.

 

Main Production Process of Aluminium Faced PIR Air Duct Board

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1. Raw Material Mixing
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2. Aluminum foil embossing
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3. PIR Foam Injection
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4. Foaming & Laminating
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5. Pre-insulated Panel Cutting
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6. Duct Panel auto-stacking
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7. Packing of Pre-insulated duct
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8. Stocking of PID panel

 

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